全自动高位码垛机主要用于饲料肥料、粮食、干粉砂浆、涂料等袋装物料的码垛搬运，该码垛机将料袋输送至一定高度后，按照预定方式对料袋进行转位、编组、推袋、分层、码放，将料袋按层码放到托盘上，后将码好的满垛输出，由叉车运送至仓库。全自动高位码垛机一般由斜坡输送机，重量检测机、压平机、缓停机、转位机、编组机、推袋机、分层机、码垛机、托盘输送机、垛盘输送机和托盘仓等组成自动包装码垛系统。该设备各组成部分技术说明为：

1.倒袋机，数量：1套，材质：碳钢

通过机械结构进行倒包调姿输送。

输送速度15米/分钟可调

电机功率0.75 kW

2.爬坡输送机，数量：1台，材质：碳钢喷漆

皮带式输送机，将料袋提升到指定高度输送到待码过渡平带机。

电机减速机

传动方式：链传动

防护挡板：标准对中板

3.重量检测

皮带式输送机构固定在传感器上，可精确地检测出所输送料袋的重量。

检测重量10-100kg

检测精度±25g（2σ）

灵敏度10g

通过能力1200bags/h

输送速度0.5m/s

输送带宽600mm

电机功率0.75kW

4.拣选机

皮带式输送机，能把接收到的电子复检秤发出的不合格料袋信号加以判断，通过机械动作将料袋拣出。

5.高位码垛机

通过三轴伺服定位系统装置和机械抓手结构进行每层的码垛，由提升机构协调完成每垛物料的码垛，码垛完毕自动传送至叉取区并自动进行进盘作业。

型号TYGW-500

码垛速度500包/小时

主机尺寸L3200mm×W2200mm×H3000mm

设备功率7.5KW

供给电源3*AC380+N

码垛高度600-1600mm

码垛层数1-10层

码垛工位3-12（每层码垛袋数）

供气压力0.6-0.8Mpa

设备重量3000kg

6.缓停压平机

皮带式输送机，两级增速输送，可调高度的压平机把经斜坡输送机输送后的料袋压平整形，目的在于使包装袋内的物料均衡分布，从而使包装袋外形达到码垛操作的要求。

7.转位输送机

转位机构采用进口伺服电机驱动，可实现料袋水平面内90o、180o、-900转位，转位灵活，动作可靠，方便检修维护。

8编组机

皮带式输送机，对料袋进行自动编组。

输送速度1.16m/s

电机功率1.1kW

9.推袋压袋机

将编组机编好组的料袋推送到分层机上，并在分层机动作时，对一层料袋进行五面整形。

运行速度1.0m/s(变频可调)

电机功率2.2kW

10.分层机

不锈钢滑板通过电机驱动，左右打开，使编组后的料袋码放到垛盘上。

滑板速度0.7m/s(变频可调)

电机功率2.2kW

11.升降机

龙门链式升降机构，该种升降机运行平稳，无机械偏载，故障率低，使用寿命长。

运行速度0.35m/s(变频可调)

承载能力1500kg

电机功率7.5kW

12.托盘仓

托盘仓用于储存空托盘，每一次码垛操作完成后，满载垛盘的位置会被托盘仓中的下一个空托盘取代。空托盘从托盘仓传送到码垛机适当位置上的操作都是自动完成的。

托盘材料塑料或木质

托盘仓容量12个空托盘

13.托盘输送机

链条式输送机，与托盘储存仓连接，负责自动向码垛机提供空托盘。

输送速度0.35m/s

电机功率0.37kW

14.垛盘输送机

四台辊道式输送机，可输送停放四个满垛盘。安装在叉车区域的垛盘输送机设有防叉车撞击的安全装置。

15.安全护栏：托盘限位和安全检测

安全护栏：1套，碳钢材质，避免人或其他不安全因素闯入码垛工作区域，确保生产安全。

The automatic high-level palletizer is mainly used for the palletizing and handling of bagged materials such as feed fertilizer, grain, dry mortar, coating, etc., after the palletizer transports the bag to a certain height, it indexes, marshalls, pushes the bag, layers, and stacks the bag according to the predetermined way, and puts the bag on the pallet according to the layer stack, and then the stacked full stack is output and transported to the warehouse by the forklift. The automatic high-level palletizer is generally composed of an automatic packaging and palletizing system consisting of a ramp conveyor, a weight detector, a flattening machine, a slow stop machine, an indexing machine, a marshalling machine, a bag pushing machine, a layering machine, a palletizer, a pallet conveyor and a pallet warehouse. The technical description of each component of the equipment is:

1. Bag pouring machine, quantity: 1 set, material: carbon steel

Through the mechanical structure, the inverted package is conveyed and adjusted.

The conveying speed is adjustable from 15 m/min

The motor has a power of 0.75 kW

2. Climbing conveyor, quantity: 1 set, material: carbon steel painting

Belt conveyor, lifting the bag to the specified height and conveying it to the transition flat belt machine to be coded.

Motor reducer

Transmission mode: chain drive

Protective baffle: standard centering plate

3. Weight detection

The belt conveyor mechanism is fixed to the sensor and precisely detects the weight of the conveyed bag.

The detection weight is 10-100kg

Detection accuracy±25g(2σ)

Sensitivity 10g

Passing capacity 1200bags/h

The conveying speed is 0.5m/s

The conveying width is 600mm

The motor power is 0.75 kW

4. Picker

The belt conveyor can judge the unqualified bag signal sent by the received electronic re-inspection scale, and pick out the bag through mechanical action.

5. High-position palletizer

The palletizing of each layer is carried out through the three-axis servo positioning system device and the mechanical gripper structure, and the palletizing of each stack of materials is coordinated by the lifting mechanism, and the palletizing is automatically transmitted to the fork picking area and the tray feeding operation is automatically carried out.

Model TYGW-500

Palletizing speed 500 bags/hour

The main machine size is L3200mm×W2200mm× H3000mm

The power of the equipment is 7.5KW

Power supply 3*AC380+N

Palletizing height 600-1600mm

The number of stacking layers is 1-10 layers

Palletizing station 3-12 (number of stacking bags per layer)

The air supply pressure is 0.6-0.8Mpa

The weight of the device is 3000kg

6. Slow stop flattening machine

Belt conveyor, two-stage speed conveying, adjustable height flattening machine flattening and shaping the bag conveyed by the ramp conveyor, the purpose is to make the material in the bag evenly distributed, so that the shape of the bag meets the requirements of palletizing operation.

7. Indexing conveyor

The indexing mechanism is driven by imported servo motor, which can realize 90o, 180o, -900 indexing in the horizontal plane of the bag, with flexible indexing, reliable action, and convenient maintenance and maintenance.

8 marshalling machines

Belt conveyor for automatic marshalling of bags.

The conveying speed is 1.16m/s

The motor has a power of 1.1 kW

9. Push the bag and press the bag machine

The marshalling machine pushes the bags that have been knitted to the layerer, and when the layerer acts, the first layer of bags is shaped on five sides.

Running speed: 1.0m/s (frequency conversion adjustable)

The motor has a power of 2.2 kW

10. Layering machine

The stainless steel slide plate is driven by the motor and opens left and right, so that the assembled bags are stacked on the pallet.

Skateboard speed: 0.7m/s (frequency conversion adjustable)

The motor has a power of 2.2 kW

11. Lifts

Gantry chain lifting mechanism, this kind of elevator runs smoothly, no mechanical eccentricity, low failure rate and long service life.

Running speed: 0.35m/s (frequency conversion adjustable)

Carrying capacity 1500kg

The motor has a power of 7.5 kW

12. Pallet silo

Pallet silos are used to store empty pallets, and after each palletizing operation, the position of the fully loaded pallets is replaced by the next empty pallet in the pallet compartment. The transfer of empty pallets from the pallet silo to the appropriate position on the palletizer is done automatically.

Pallet material: plastic or wooden

Pallet bin capacity 12 empty pallets

13. Pallet conveyor

A chain conveyor, connected to the pallet storage bin, is responsible for automatically supplying empty pallets to the palletizer.

The conveying speed is 0.35m/s

The motor power is 0.37 kW

14. Pallet conveyor

Four roller conveyors can transport and park four full pallets. The pallet conveyor installed in the forklift area is equipped with a safety device against forklift impact.

15. Safety guardrail: pallet limit and safety detection

Safety guardrail: 1 set, made of carbon steel, to avoid people or other unsafe factors from breaking into the palletizing work area to ensure production safety.